Quality Assurance

Our AI solutions for quality assurance enable companies to automate their quality inspections to achieve time savings and reduce errors

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Standardize your quality assurance process with AI based automation

Manufacturing and producing products, equipment and components requires optimization between speed, precision and scale. Computer Vision technologies are a powerful tool to automate repetitive, high-accuracy inspection processes without jeopardizing the quality requirements of the process. Our AI solutions for quality assurance are robust and scalable and can be configured to any manufacturing process.

Example Application Areas

Welding quality inspections

In the automotive industry, manufacturers need to conduct rigorous testing activities as part of their quality control processes. This testing is often a time and human resource consuming activity. In one of the recent customer cases, we focused on automating the analysis of welding seams, reducing the time spent on quality inspecting each part. The solution allows improvements in both productivity and quality.

Assembly line monitoring

In electronics computer vision can be used to monitor the progress of the work and notify users in real-time during the process. If something is not correct in the assembly, e.g. screws are missing or critical components are not in place, these are detected instantly. With the delivered AI solution our customer was able to save costs and improve throughput and assembly quality.

Quality Assurance is a must for various industrial processes as products have to meet certain quality standards. The process of continuous monitoring of the quality is a costly process for several industries including welding in the automotive industry. There are numerous car parts such as rails under car seats that undergo a process of welding of two or more metal pieces and Brose is one of the main suppliers of such parts.

Brose performs destructive tests to measure whether the welding quality meets the required standards such as certain physical measurements. As this is manual, repetitive, and time consuming, we have partnered up with Brose to automate the quality assurance process with AI-driven Computer Vision solutions.

By employing Deep Neural Networks and scalable software development technologies, we successfully developed accurate and standardized production-level software solutions for quality assurance. Read more about our outstanding results and Innovation Award.

Quality Assurance, Deep Neural Networks

Quality Assurance is a must for various industrial processes as products have to meet certain quality standards. The process of continuous monitoring of the quality is a costly process for several industries including welding in automotive industry. There are numerous car parts such as rails under car seats that undergo a process of welding of two or more metal pieces and Brose is one of the main supplier of such parts. Brose performs destructive tests to measure whether the welding quality meets the required standards such as certain physical measurements. As this is manual, repetitive, and time consuming, we have partnered up with Brose to automate the quality assurance process with AI-driven Computer Vision solutions. By employing Deep Neural Networks and scalable software development technologies, we successfully developed accurate and standardized production-level software solutions for quality assurance. Read more about our outstanding results and Innovation Award.

Benefits

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Significant cost and time savings through quality inspection automation

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Reduced risks and liabilities through improved quality

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Improved quality through more standard quality assurance process

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Improved compliance and traceability

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Improved working conditions due to less repetitive tasks

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Testimonial

“Collaboration between corporations and startups is often difficult due to cultural differences. In Top Data Science we have found a partner who understands how global companies operate and what they need. They have demonstrated excellent execution and delivered results. For me, this was a perfect match – excellence in AI computer vision met with excellence in mechatronics.

Top Data Science convinced us with their vast knowledge in AI computer vision and solution-oriented thinking and working.”

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Tobias Leisgang
Director Innovation Management, Brose Group

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 Martin Fitzel
Expert Welding Technology, Project Leader  Brose Group

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Quality Assurance with Industrial Computer Vision

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